I-motor core efanelekileyo kufuneka igxininiswe ngokuchanekileyo kwi-hardware stamping die usebenzisa inkqubo ye-riveting ezenzekelayo, kwaye emva koko isebenzisa itafile echanekileyo yokushicilela i-high-precision stamping, enokuqinisekisa ukuthembeka kwenqwelomoya kunye nokuchaneka kweemveliso zayo ukuya kwinqanaba elikhulu.

Njengobuchwephesha bokuqulunqa kunye nokucubungula itekhnoloji edibanisa ubuchwephesha obahlukeneyo obunje ngezixhobo, ukufa, izixhobo kunye neenkqubo, itekhnoloji yesitampu yanamhlanje ye-motor stator kunye ne-rotor core parts kukusebenzisa isikhululo esinenkqubela phambili sokufa ngokuchaneka okuphezulu, ukusebenza kakuhle okuphezulu kunye nobomi obude. , edibanisa zonke iinkqubo kwifa enye ukuze iqhube i-punching ngokuzenzekelayo kumatshini wokubetha ngesantya esiphezulu. Yonke inkqubo yokubetha, ukubumba, ukugqiba, ukusika edge, ngokuzenzekelayozombane motor rotor laminations, i-twisted slant lamination, kunye ne-rotary lamination, njl.

Ngophuhliso oluqhubekayo lwenkqubo yokwenziwa kweemoto, itekhnoloji yesitampu yanamhlanje yamkelwe linani elandayo labavelisi beemoto, kwaye iindlela zokwenziwa kokwenziwa kweemoto ziya zihambela phambili ngakumbi nangakumbi. Xa kuthelekiswa namacandelo angundoqo afakwe isitampu sokubumba kunye nezixhobo eziqhelekileyo, iindawo ezingundoqo ezifakwe isitampu ngetekhnoloji yesitampu yanamhlanje zinezinga eliphezulu lokuzisebenzela kunye nokuchaneka komgangatho ophezulu, iimolds zinobomi obude benkonzo, kwaye itekhnoloji yesitampu yale mihla ilungele ukuveliswa kobuninzi. iindawo zokunyathela.

1.Izixhobo zala maxesha zokugximfiza ngesantya esiphezulu

Umkhwa wophuhliso wetekhnoloji yesitampu yanamhlanje ekhaya nakwamanye amazwe kukuzenzela komatshini omnye, umatshini, ukondla ngokuzenzekelayo, ukukhulula ngokuzenzekelayo kunye nokuphuma ngokuzenzekelayo kweemveliso ezigqityiweyo. Isantya sesitampu sokufa okuqhubekekayo kundoqo we-motor stator ngokuqhelekileyo ngamaxesha angama-200-400/min, ubukhulu becala luphakathi koluhlu lwesantya esiphakathi.

Njengoko izinto ezifakwe isitampu ngokufa okuqhubekayo zikwimo yee-rolls, izixhobo zesitampu zanamhlanje zixhotyiswe ngezixhobo ezincedisayo ezifana ne-uncoiler kunye ne-level. Izixhobo zokutyisa ezizenzekelayo ngendlela yeeroli, iikhamera, ulungelelwaniso olungenamanyathelo ngoomatshini, iigiya kunye ne-CNC i-stepless adjustment feeder zisetyenziswa kunye nezixhobo zokutampu zanamhlanje ngokulandelelanayo.

Ngenxa yenqanaba eliphezulu lokuzisebenzela kunye nesantya esikhawulezayo sezixhobo zanamhlanje zokubetha, ukuze kuqinisekiswe ngokupheleleyo ukhuseleko lokufa kwinkqubo yokunyathela, izixhobo zesitampu zanamhlanje zixhotyiswe ngenkqubo yokulawula umbane kwimeko yokusilela. Ukuba ukufa kuyasilela kwinkqubo yokunyathela, umqondiso wokungaphumeleli uya kudluliselwa ngokukhawuleza kwinkqubo yokulawula umbane, kwaye inkqubo yokulawula umbane iya kuthumela umqondiso wokumisa umatshini wokunyathela ngokukhawuleza.

2.Itekhnoloji yale mihla yokucofa isitampu se-motor stator kunye ne-rotor cores

Kwishishini leemoto, i-stator kunye ne-rotor core yenye yezona ndawo zibalulekileyo zemoto, kwaye umgangatho wayo uchaphazela ngokuthe ngqo ukusebenza kobugcisa bemoto. Indlela yemveli yokwenza i-core kukusebenzisa i-mold eqhelekileyo yokufaka isitampuzombane motor rotor laminations, kwaye ke usebenzise i-rivet riveting, i-buckle piece okanye inkqubo ye-argon arc welding ukwenza i-core.

Ngophuhliso olukhawulezayo lwetekhnoloji yesitampu esinesantya esiphezulu, isitampu esinesantya esiphezulu sesikhululo sokufa esiqhubekayo sisetyenzisiwe ngokubanzi ukwenza iicores ezipakishwe ngokuzenzekelayo. Xa kuthelekiswa nesiqhelo sokufa kwesitampu, ukufa kwezikhululo ezininzi kunokuchaneka kwesitampu, ukusebenza kakuhle kwemveliso, ubomi benkonzo ende, ukungaguquguquki kakuhle kobukhulu obungundoqo, kunye nokuzenzekelayo.

Ukufa okuqhubekayo kunye neteknoloji ye-lamination riveting ye-automatic kukubeka inkqubo yokwenza i-original yemveli kwifa enye, oko kukuthi, ngesiseko sokufa okuqhubekayo, iteknoloji entsha yokugxilwa kongezwa. Inkqubo yokwenziwa kwe-lamination core oluzenzekelayo yile: i-lamination riveting point kunye nemilo yejometri ethile ibethelwa kwindawo efanelekileyo ye-stator kunye ne-rotor laminations, kwaye ke inxalenye ephakanyisiweyo ye-lamination ephezulu kunye nobukhulu obufanayo obuqhelekileyo ifakwe kwi-recessed ye-rotor. i-lamination elandelayo, ukuze kufezekiswe injongo yokuqinisa uxhulumaniso.

Ubukhulu bestator core laminationsilawulwa ngenqindi ngokusebenzisa inqaku lamination riveting kwi lamination yokugqibela kwinani predetermined of the laminations core, ukuze undoqo yahlulwe ngenani kwangaphambili laminations.

3.Ubume bangoku kunye nophuhliso lokufa kwale mihlaisitampuitekhnoloji ye-motor stator kunye ne-rotor cores

I-Motor stator kunye ne-rotor core laminating iteknoloji yaqala ukucetywa kwaye yaphuhliswa ngempumelelo yi-United States kunye ne-Japan kwi-1970s, ngaloo ndlela yenza impumelelo kwitheknoloji yokuvelisa i-motor cores kunye nokuvula indlela entsha yokuchaneka okuphezulu kwemveliso engundoqo ezenzekelayo. I-China yaqala uphando kunye nophuhliso lwetekhnoloji eqhubekayo yokufa ukusuka kwiminyaka yoo-1980 ngokugaywa kobugcisa bokungunda obaziswayo, ukufunxwa kwamava asebenzayo. Ngophuhliso oluzimeleyo lolo hlobo lokungunda kunye nokubekwa kweziphumo ezithembisayo, iChina ekugqibeleni iyakwazi ukuphuhlisa iimolds ezichanekileyo zodidi oluphezulu ukusuka kweyokuqala ixhomekeke ekwazisweni kokubumba okunjalo.

Ngokukodwa kule minyaka ili-10 idlulileyo, kunye nophuhliso olukhawulezayo lweshishini lemveliso yokubumba echanekileyo yaseTshayina, isitampu sanamhlanje sifa njengesixhobo esikhethekileyo senkqubo siye sabaluleke kakhulu kwishishini lemveliso yanamhlanje. Itekhnoloji ye-Motor stator core yale mihla yokucofa itekhnoloji iye yaphuhliswa ngokubanzi kwaye ngokukhawuleza.

Okwangoku, itekhnoloji yetekhnoloji yesitampu yanamhlanje ye-motor stator kunye ne-rotor core ibonakaliswa ikakhulu kule miba ilandelayo, kwaye uyilo lwayo kunye nenqanaba lemveliso likufutshane nenqanaba lobugcisa lokufa okufanayo.

1. Isakhiwo esipheleleyo se-motor stator kunye ne-rotor core progressive die (kubandakanywa nesixhobo sesikhokelo esiphindwe kabini, isixhobo sokukhulula, isixhobo sokukhokela, izixhobo zesikhokelo, izixhobo zokukhawulela, izixhobo zokufumanisa ukhuseleko, njl.).

2. Uhlobo lwesakhiwo se-core lamination riveting point.

3. Progressive die kunye ngokuzenzekelayo lamination riveting iteknoloji, ukujija nokuguqula iteknoloji.

4. Ukuchaneka komgangatho kunye nokuqina okungundoqo kwee-cores ezinesitampu.

5. Iqondo lamacandelo asemgangathweni akhethiweyo kwi-mold.

4. Ukuqukumbela

Ukusetyenziswa kobuchwephesha besitampu bale mihla ukwenza i-stator kunye ne-rotor cores yeemotor kunokuphucula kakhulu itekhnoloji yokwenziwa kweemoto, ngakumbi kwiimotor zemoto, iimotor ezichanekileyo, iimotor ze-DC ezichanekileyo kunye neenjini ze-AC, njl. njl. abavelisi baye baphuhlisa ngokuthe ngcembe ngokuphucula uyilo kunye nobugcisa bokuvelisa.

Ukuchaneka kweGator, ishishini elibanzi elidibanisa ukwenziwa kokungunda, isitampu sentsimbi yesilicon, indibano yeemoto, imveliso kunye nokuthengisa, ukuyila kunye nokuvelisa umgangatho ophezulu.zombane motor rotor laminations. Ngolwazi oluthe vetshe, vele uqhagamshelane nathi.